Challenge
  • Outdated packaging line from previous supplier
  • Strong need for more reliable performance
  • Increased demand for higher peak throughput
  • Evolution to a larger and more mature company
Solution
  • Turnkey automated line customized for almond kernels. A fully integrated solution from box making to robot palletizing.  
Result
  • Gentle filling process, perfectly suited to the delicate nature of almonds
  • Capacity of 12 cartons a minute
  • Reliable and consistent performance
  • Adaptability to changing needs

Why Pattyn? Because reliability matters

In the past, Select Harvests faced challenges with an outdated packaging line from a different supplier that never quite lived up to their expectations. Bottlenecks were common and they even had to remove the decuffing equipment themselves. With demand on the rise, the need for a reliable packaging line became critical.

Having had positive experiences with Pattyn in the past, Select Harvests knew exactly where to turn for their latest packaging needs. A smaller line was already running at Select Harvests. 

"Our previous partnership yielded excellent results and we were impressed with Pattyn's outstanding service and their knowledgeable technicians", Mr Davis says.

A gentle packaging line for Select Harvests’ almonds 

This time around, Select Harvests invested in a fully integrated Pattyn packaging line. This comprehensive solution includes everything from box making to palletizing, providing a seamless process from start to finish. The company purchased a line with case erecting, bag inserting, case filling, check weighing, vacuum and nitrogen sealing capability, case sealing, metal detection, labeling and robotic palletizing. In other words, the complete package. Mr. Davis stresses Pattyn's attention to detail, tailoring the machine to the needs of the product so that the delicate almond kernels are handled with gentle care.

The new packaging line offers impressive capabilities, handling two box sizes and packing as many as 12 cartons per minute. Mr. Davis highlights two key advantages: reliability and flexibility. With Pattyn's line, Select Harvests can count on consistent performance and adaptability to changing needs

Mr. Davis explains; "We often find opportunities to fine-tune the size of our cartons and our packaging material, and what’s great is that this line offers us the flexibility to make those adjustments seamlessly."

Seamless integration, smooth sailing

"Despite encountering some unexpected challenges like the COVID pandemic and shipping delays during the delivery process, Pattyn proved to be a reliable partner", says Mr. Davis. 

Thanks to Pattyn’s dedications and expertise, the line still got installed and commissioned on schedule

Since Select Harvests implemented the automated packaging line, the company has experienced major upsides such as reduced maintenance and improved efficiency. Features such as the uncuffer and vacuum sealing have provided additional benefits, setting Select Harvests apart in the region.

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