In this article, we take a closer look into the specifics of the butter industry. Our exploration explains the various challenges faced by butter producers globally. From the precise handling of light butter and ghee to the specific packaging requirements of butter oil, each product comes with its own set of production and packaging needs.
Overcoming challenges in butter production
The butter industry faces a multitude of opportunities and challenges. Producing butter is a resource-intensive process, demanding 20-25 liters of milk to make just 1 kg of butter. With butter quotas a thing of the past and prices on the rise, the industry needs to navigate these creamy complexities with finesse.
One major obstacle is maintaining hygiene standards while ensuring high production speeds. Butter processors must meet stringent sanitation requirements and achieve high accuracy in packaging, often down to 5 grams on a 25kg package. The need for wrinkle-free bags and the ability to handle different weights and box formats adds another layer of complexity.
Pattyn’s automated solutions for a butter-smooth operation
Pattyn’s automated packaging solutions offer a comprehensive answer to these challenges. Our bag-in-box butter filler, BVL-42, is designed to handle various types of butter, from light butter at 16-18°C to butter oil and ghee. The flexibility of our machines allows for multiple weight and box footprints, making them easily adjustable and fully automatic.
Not only do these machines reduce the initial CAPEX cost, but they also lower consumable costs and increase production speeds. By automating the packaging process, butter producers can significantly reduce manual labor and sanitation concerns, ensuring a smoother, more efficient operation.
Cream of the crop: high efficiency and hygiene
Pattyn’s solutions truly butter up the market with their top-notch hygiene standards, including clean-in-place (CIP) capabilities. This ensures that the production environment remains sanitary, meeting the rigorous requirements of the butter industry. Additionally, our equipment is crafted to handle different weights and box formats seamlessly, providing the versatility needed in a dynamic market.
Our automatic roll change feature keeps the butter flowing, ensuring non-stop production and minimizing downtime. This means butter producers can focus on maintaining high production standards without worrying about interruptions.
Furthermore, the bag-in-box butter filler is designed to provide the perfect balance between speed and accuracy. With a two-step filling process that blends volumetric main filling and a fine dosing station, it ensures your butter production is smooth and precise.
Buttering it up: Pattyn’s commitment to excellence
Pattyn understands the unique challenges butter manufacturers face. Our automated solutions are developed to ease the pressure and provide full support to butter producers everywhere. With Pattyn’s technology, the butter industry can streamline their production process, ensuring smooth and efficient operations that spread success far and wide.
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